EMO Hannover 2019,
16 - 21 September
NCSIMUL l HEXAGON MANUFACTURING INTELLI
NCSIMUL SOLUTIONS includes a complete bi-directional data platformand enables a flexible and automated digital CNC process integrating NC simulation, optimization, digital tool management, document management, as well as automatic conversion of NC programs.In NCSIMUL, all data (machine, tools, technology data) are thus updated to the user at any time, and are available in 3D format - without the need for manual adjustments.NCSIMUL complements therefore the existing CAD / CAM systems leading towards intelligent "industry 4.0" processes in CNC machining.In Detail:ERROR-FREE NC CODESThe machine simulation verifies the NC code after the postprocessor run and generates absolutely collision-free programs with high-speed, which also take account of the clamping situation, swivel and start-up movements in the machine room.OPTIMIZED TOOLSFurthermore, the toolpaths are optimized; unnecessary tool movements are avoided as well as the feared tool crashes. NCSIMUL users can reduce the machining time of their NC programs by 20% on average. Another potential savings are achieved by means of a further feed optimization to constant span, center span or feed per tooth. The user benefits from improved surface quality and increased tool life.PERFECT DIGITAL TOOLSA digital tool management with its own integrated 3D module completes the innovative software solution. The master models (according to DIN4003 / ISO 13399) are already pre-defined for a faster creation of components and complete tools. Changes can be made directly in the 3D module.DIGITAL DOCUMENT MANAGEMENTDigitalized CNC manufacturing, however, does not end at the plant gate: 3D NC videos of simulations can, for example, be used within supplier management, allowing a linked production process reaching beyond company borders. And in reverse, users can download tool data directly from the tool clouds; existing CAD/CAM data can be imported via interfaces to be used in all leading CAM programs. Paper set-up sheets should become a thing of the past. The digital technical document management provides real-time access to current modifications and interactive co-operation.FLEXIBLE MACHINE REPLACEMENTIn part processing, NC programs can be converted to a different target machine with a few clicks - also with different kinematics and control and without manual reprogramming. When purchasing machines, existing NC programs can be automatically converted for the new machine and these can be put into operation more quickly.
With NCSIMUL OPTITOOL the tool paths can be optimized; unnecessary tool motions, as well as, the dreaded tool crashes, will be avoided. Avoiding air cutting, NCSIMUL ...
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